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Detailed Rotor Balancing Process Equipment Preparation Ensure the instrument is complete with all necessary components: vibration transducers, laser tachometer, magnetic stand, software, and other accessories. Establish a USB connection between the instrument and the computer, ensuring the software is set up properly. Setting Up the Sensors Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports. Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement. Starting the Program Launch the Balanset software on your computer. Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements. Measuring Initial Vibration <a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" rel="nofollow ugc"> </a> Bring the rotor to its normal operating rotational frequency. The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance. Mounting the Test Weight <a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" rel="nofollow ugc"> </a> Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams). Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase. <a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" rel="nofollow ugc"> </a> Computing the Compensating Weight Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle. The results of the calculation are shown both numerically and visually through charts and graphs. <a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" rel="nofollow ugc"> </a> Installing the Correction Weight Install the correction weight on the rotor according to the software's calculations. Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration. <a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" rel="nofollow ugc"> </a> Validation and Conclusion of the Balancing Process With the compensating weight attached, operate the rotor and assess the level of any residual vibration. The balancing procedure is finished if the remaining vibration is within the permissible limits specified in ISO 1940. If the vibration level remains high, repeat the process with further weight adjustments. Creating a Balancing Report The balancing results are saved in the software's archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle. Concluding Steps and Verification Double-check that all weights and sensors are securely fastened. Check that the rotor's rotation is smooth and free from undue noise or vibration. If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts. By implementing this method, you can effectively eliminate imbalance, reduce vibration levels, and increase the lifespan of the machinery. Instagram: https://www.instagram.com/vibromera_ou/ Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL Our website about <a href="https://vibromera.eu "> Vibration analysis equipment sales </a> Machinio: https://www.machinio.com/listings/98380186-portable-balancer-vibration-analyzer-balanset-1a-full-kit-in-portugal Facebook: https://www.facebook.com/marketplace/item/350151228150722

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